Crucible Electric Melting Insulation Furnace(Electric Melting Furnace)
Electric Melting Furnace is designed for efficient melting and heat preservation of aluminum alloys. Ideal for use as a side furnace for die casting machines, it can also serve as a small-scale zinc alloy centralized melting furnace.
Electric Melting Furnace Main Features
- Electric Heating: Utilizes electricity with imported heating elements, providing a safe, eco-friendly solution that meets European WEB environmental standards for production equipment.
- Energy Efficiency: Approximately 40% more energy-efficient than diesel furnaces, resulting in low operating costs and high thermal efficiency.
- Durable Crucible: Includes an imported graphite crucible with special materials for extended service life.
- Reliable Control System: Features both imported and domestic electrical components for stable, reliable performance with low failure rates and high automation.
- PID Control: The PID system automatically adjusts power output based on needs, maximizing energy savings.
- Precise Temperature Control: Maintains aluminum water temperature with an accuracy of ±5°C, ensuring high product quality and reduced scrap rates.
- Accurate Temperature Measurement: Uses ceramic-sheathed thermocouples for precise temperature measurement and long-lasting performance.
- Advanced Insulation: Built with high-quality thermal insulation materials, providing rapid heating and excellent heat retention.
Electric Melting Furnace Technical Specifications
- Wall Temperature: The furnace wall temperature does not exceed 60°C after 48 hours of normal use.
- Electricity Consumption: After normal melting, the electricity consumption is 0.45 kWh per kilogram of material, with a melting capacity of 100-200 kilograms per hour.
- Heating Time: Takes approximately 3 hours to reach an aluminum temperature of 680°C from start-up.
- Insulation Power Consumption: Covering the furnace, normal insulation requires 15 to 18 kWh per hour.
Equipment parameters
Achieving Excellence with SUMHONG
With Sumhong’s Integrated Die Casting System, manufacturers gain an all-in-one solution for precision and productivity. Our advanced system enhances every step of the process, delivering consistent quality and operational excellence.
Our Products
At SUMHONG, quality and innovation drive our ‘Integrated Die Casting System,’ where we bring tailored expertise across a wide range of equipment: deburring machines, die casting automation solutions, die casting furnaces, advanced die casting machines, fast die changing systems, and robust hydraulic presses.
Each solution is developed with a focus on reliability and efficiency, ensuring that our clients experience long-term success. Our dedication to customization and partnership cultivates mutual growth and sustainable production improvements.
